product content:
1 x Infrared Signal Transmission Side Head + Receiver
1 x Radio Signal Transmission Side Head + Receiver
CNC machine tool wireless probe MYP40
MYP40 is a compact three-dimensional touch-trigger workpiece inspection probe, which uses optical signal transmission, suitable for
The scope of application is mainly used in CNC milling machines. On-machine inspection of 2D and 3D surfaces of molds, batch processing of parts for lathes and grinders; workpiece alignment and workpiece inspection on small and medium-sized CNC machining centers.
(Note: MYP40 probe system includes probe and tool holder installation, receiver installation, machine control cabinet
wiring and program debugging)
product description:
Product name: wireless probe
Item model number: MYP40
Repeat positioning accuracy: 0.001mm (probe: 50mm, speed: 50~ 200mm/min)
Signal transmission: Optical transmission (radio/infrared)
Probe outer diameter: 41mm
Probe length: 50mm
Main body material: stainless steel
Probe trigger direction: soil X soil Y + Z
Transmission range: 10M
Trigger life: ≥ 10 million times
Transmission angle: 360° along the probe axis
Transmission On: Smart Switch
Maximum overtravel: XY plane ± 11°, Z direction 3mm
Measuring speed: ≤500mm/min
Probe weight: 280g
Battery Type: 2x Lithium 14250
Battery Life:
Standby: > 1080 days
(1) 3000 triggers/day: 420 days
(2) 8000 triggers/day: 200 days
(3) 15000 triggers/day: 120 days
Continuous trigger: > 2.5 million times
Protection class: IP68
Operating temperature: 0-60°C
The application and main functions of the probe system:
1) Quickly and accurately measure and align the workpiece position, and automatically set or correct the workpiece coordinate system;
2) Quickly and accurately locate the fixture position, reduce manual adjustment time, simplify fixture design, reduce
fixtures;
3) Realize the workpiece detection in the machining cycle, and correct the tool offset according to the measurement results;
4) Realize the first piece measurement, and ensure the consistency of mass production workpieces through process control measurement;
5) Realize the automation of product machine tool processing and measurement, improve efficiency and increase production safety factor;
6) Realize fewer/unmanned intelligent processing and reduce production costs.
MYP40 probe system installation
1. The probe is installed on the special handle, and is adjusted on the handle with the aid of a dial indicator.
The screw adjusts the deflection value of the stylus to within 0.005MM.
2. The receiver needs to be connected to the machine controller.
3. The receiver needs to be fixed on the inner wall of the machine tool.
4. The receiver has a strong magnet, which can be adsorbed on the inner wall of the machine tool according to the situation.
The adsorption range of the machine tool is that when the cast iron cannot be fixed, it can be bound with a cable tie.
Adjusting stylus concentricity
1. Install the stylus into the spindle of the machine tool, the radial highest point of the stylus needs to touch the dial indicator and rotate the spindle 360°
Observe the circular runout of the measuring rod.
2. Use 2 M5*12 pointed screws on the handle to fix the probe on the matching surface of the handle, it is not recommended to use
Torque at 2NM.
3. Adjust the radial runout of the stylus through the 4 M5*6 pan head screws on the top mounting ring of the stylus. (Adjuster
Method: The screw in the direction of the largest swing must be loosened, and the opposite screw needs to be locked immediately, check again
For the runout value, loosen the screw in the direction with the largest swing, while the opposite screw needs to be locked immediately. Such as
This cycle continues until the swing is 4. When the swing value is less than 0.02MM, there is no need to loosen the screw in the direction of the largest swing, you can directly
The direction screw with the smallest swing is tightened with a little force until the swing is less than 0.005MM. (measurement accuracy
When the requirements are high, it is recommended to control it within 0.002MM. )
5. At this time, tighten the 2 M5*12 pointed screws on the handle again. Then rotate the spindle 360° to observe and measure
Whether the circular runout of the rod is within the ideal range.
6. For ruby ball needles, the dial indicator must touch the maximum diameter of the ruby sphere; for cylindrical flat-bottomed needles,
The dial indicator is generally aligned with the position where the bottom of the stylus moves up by 1-2MM.
Probe tool length setting
1. According to the tool setting face of the machining program, select the appropriate tool setting point. First with
* 100 gear of the handwheel, shake the stylus to 5-10MM above the tool setting point.
2. Slowly move the stylus down until the blue light of the stylus lights up and flashes.
The stylus must be raised within 5 seconds until the probe light goes out.
3. Switch the handwheel to the *10 position, and slowly move the stylus down until the stylus
The blue light of the indicator lights up and flashes, at this time, the stylus must be raised within 5 seconds until the probe light turns off
extinguish.
4. Switch the handwheel to the *1 position, and slowly move the stylus down until the
blue light) on and flashing
Introduction to Radio Receivers
The radio probe receiver is a newly designed and developed measurement product of our company, which has the following advantages:
1) Compact structure and wide applicability. The diameter of the receiver is only 52MM, which makes the product installation more convenient.
2) The universal adjustment mechanism is used to facilitate the alignment of the probe direction, which is more flexible than the traditional mechanism.
3) The powerful magnet is installed on the metal parts of the machine tool, eliminating the trouble of disassembling and assembling screws.
4) On-site code matching, easy to operate.
5) Adopt positive and negative power protection design to avoid problems caused by wiring errors.
6) The 4-core installation method is adopted, which greatly simplifies the installation difficulty and risk.
7) The wiring diagram of the wireless probe receiver:
Red wire: connect to the 24VDC power supply of the machine tool
Black wire: connect to the 0VDC power supply of the machine tool
Green line: connect to the COM port of the machine jump signal
Yellow line: connect to machine jump signal port
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